Emotron FDU

Variable frequency drives (VFD)

Emotron FDU

Secure the flow and save energy

Emotron FDU variable frequency drive (VFD) has been developed to control flow and pressure. It offers efficient and reliable operation of pumps, fans and compressors, reducing energy and maintenance costs.

Available in both IP54 certified enclosure as well as IP20/21.

Smart new compact power modules reduce drive cabinet by 30%

CG Drives & Automation presents a new range of variable frequency drives (VFDs) for 160-4000kW, 230-690V within the Emotron brand. The range includes many new frame sizes for high power drives.

The new sizes are based on the new smart 365A Power Electronic Building Blocks (PEBBs). These power modules now have a significantly improved power density and their unique construction offers flexibility and redundancy. The result is up to 30% width reduction in the final drive cabinet.

Emotron VFX

About

EMOTRON FDU IP54 version

Rated power 0.75-4,000 kW
Supply voltage 230-690 V, 3-phase
Rated current 2.5-4,000 A
Protection class IP54
Approvals CE, UL/cUL (400V), DNV, EAC

EMOTRON FDU IP20/21 version

Rated power 11-1,600kW/400V, 1.5-55kW + 250-4,000kW/690V
Supply voltage 230-690V, 3-phase
Rated current 25-2920A/400V, 2-58A + 250-4,000A/690V
Protection class IP20 (optional 21)
Approvals CE, UL/cUL (400V), EAC

Protection from damage and downtime

Smooth starts and stops protect your equipment. Reduced start currents result in smaller fuses, cables and energy bills. Controlled stops eliminate the risk of water hammer and other costly damage. A built-in load monitor and a unique Load Curve Protection function protect your process by immediately detecting any situation that could cause inefficiency or damage. These early warnings and safety stops for over- and underloads allow preventive action.

Energy savings and optimised operation

Emotron FDU regulates flow and pressure by continuously adapting motor speed. Therer is no wasted energy and no unnecessary wear on equipment. A sleep function further reduces energy consumption by pausing the motor when it is not. An automatic pump rinsing function also increases efficiency. Multiple pump or compressor control is a reliable and cost-efficient method of keeping a constant flow or pressure despite varying demands. Emotron FDU controls up to seven drives.

User-friendly and reliable operation

Operation parameters can be set in your own process units – m3/min, bar, Pascal, Celsius etc. – making monitoring easier and more reliable. The removable control panel has a copy function for transferring settings to other Emotron FDU units. You can switch between local and remote control with the push of a button on the control panel. The built- in programmable logical functions, comparators and timers means that, in many cases, external PLC or relays can be avoided.

Available in IP20/21 and IP54 versions

Emotron FDU is available in IP20/21and IP54 versions. The robust steel construction in IP54 version allows you to install your variable frequency drive VFD) close to the application, which saves the cost of cabinets and long motor cables. The 300-1,500 A units (IP20 modules) are also available in compact CG-designed IP54 cabinets.IP20/21 series 25-365 A are optimised for mounting in control cabinets (IP20) or on electrical room walls (IP21). Emotron FDU has a robust and compact design, with easy access to power terminals and an extended temperature range up to 55 °C.

Simplified maintenance

Should a process or drive problem occur, a full status report will be generated for each event in fault logger. You can quickly identify the cause and take corrective measures. Maintenance is simplified thanks to a minimum of easy accessible mechanical parts and by using fold-out power modules in bigger powers.

Options add functionality

A number of options let you customise the functionality of the Emotron FDU and fully utilise the product according to your needs. Up to four different options can be combined.

Multiple pump or compressor control

Up to three I/O boards can be connected for multiple control of up to seven pumps or compressors without PLCs or other equipment.

Communication

Communication options include fieldbus communication via Profibus and DeviceNet, CANopen, Industrial Ethernet communication via Modbus/TCP, EtherCAT, Ethernet-IP and Profinet, and serial communication via RS232 or RS485 with Modbus RTU.

Motor protection

PTC and PT100 sensors can be connected to control motor temperature and give process feedback without using a transmitter.Safe stop This option board offers protection from unexpected start during mechanical maintenance, in accordance to the standards IEC 62061 SIL2 and ISO 13849. No contactor is required.

Liquid cooling

Units from 90 A can be provided with liquid cooling. This allows you to reduce operating and maintenance costs, and the cabinet can have a protection class higher than IP54.

EMC protection

A 1st environment category C2 EMC filter is available as a factory-mounted option.

Reduced harmonic distortions

A 12-pulse rectifier offers cost-efficient reduction of harmonic current distortions. It reduces power losses in equipment such as transformers and conductors, and eliminates the need to over-dimension these components.

IP21 Top cover

If units are wall mounted in electrical room, a top cover drip protection is available for IP 20 units 11-160 kW.

Download Documents

Emotron AC Drives FDU/VFX 2.1 Technical Catalogue NEW
Emotron FDU 2.0 High power – Product brochure

User friendly cabinet drive solutions
English | Deutsch

Emotron FDU 2.0 Product brochure

A complete range, IP20 – IP54, to suit all needs
English | Svenska | Deutsch | Nederlands | Español

Emotron FDU/VFX 2.0 – IP20/21, Product brochure

Variable torque AC drive in IP20/21 version
English | Svenska | Deutsch | Nederlands | Español | français

Emotron FDU 2.0-2Y Datasheet

Emotron FDU48-2P5-2Y to -32-2Y : IP20 version Variable torque AC drive

English | Svenska | Deutsch | Nederlands | Español | русский

Communication settings, Emotron FDU/VFX – sw 5.0

Valid for both Emotron FDU 2.1 and VFX 2.1
Valid for Software version 5.0
English

Emotron FDU 2.1 Instruction manual

Variable torque AC drive
Valid from software version 5.10 from date 19.01.2023
English | Svenska | Deutsch | Nederlands | Español | français | italiano

Addendum Emotron VFX/FDU 2.1 – software vers V5.12
Emotron Master/Follower option, Technical note
Option – Capacitor reforming unit

For Emotron FDU 2.x and VFX 2.x AC drives

English | Español

Option – Encoder 2.x

Option board for Emotron FDU 2.x, instruction manual

English | Svenska | Deutsch | Nederlands

Option – External control panel

Option for Emotron FDU 2.x type IP20/21, instruction manual, multilingual

English | Svenska | Deutsch | Nederlands | Español | français | italiano

Option – External control panel 2.x

Option for Emotron FDU 2.x, instruction manual

English | Svenska | Deutsch | Nederlands | Español | italiano

Option – Handheld control panel 2.x

Option for Emotron FDU 2.x, data sheet / instruction manual

English | Svenska | Deutsch | Nederlands

Option – Liquid cooling

Option for Emotron FDU 2.x, instruction manual

English | Deutsch | Nederlands

Option – PTC board 2.0

Option board for Emotron FDU 2.0-IP2Y, instruction manual

English | Svenska | Deutsch | Nederlands | Español | русский

Option – PTC/PT100 board 2.x

Option board for Emotron FDU 2.x, instruction manual

English | Svenska | Deutsch | Nederlands | русский

Option – Safe stop

Option board for Emotron FDU 2.0, Technical description

English | Deutsch

Option – Supply option instruction
Option – Safe Torque Off (STO) En

Option board for Emotron FDU 2.1, Instruction Manual

English | Deutsch

Quick coupling for Liquid cooled Emotron FDU/VFX 2,0/2,1 frame sizes E & F(69)
Anybus Ipconfig setup (EtherNet-options) for Emotron FDU/VFX2.0 and Emotron TSA
eds configuration file (DeviceNet 2.0) for FDU/VFX CDU/CDX 2.0 & 2.1

Communication option – download for Emotron FDU/VFX 2.0 & CDU/CDX 2.0

English

Option – Serial communication 2.0

Option board for Emotron FDU 2.0, instruction manual

English | Svenska | Deutsch | Nederlands

eds configuration file (Ethernet/IP)

Communication option – download for Emotron FDU/VFX 2.0 and 2.1

English

esi- configuration file (EtherCAT 2.0)

Communication option – download for Emotron FDU/VFX 2.0 and 2.1

English

gsd configuration file (Profibus 2.0)

Communication option – download for Emotron FDU/VFX 2.0 and 2.1

English

gsdml – configuration file (Profinet IO 2.0)

Communication option – download for Emotron FDU/VFX 2.0, 2.1 and Emotron TSA

English

Logix 5000 PLC code example (Ethernet/IP)

Communication option – download for Emotron FDU/VFX 2.0

English

Option – Fieldbus instruction manual for AC Drives and TSA

Option board instruction manual

English

Schneider PLC codexample (CANopen)

Communication option – download for Emotron FDU/VFX 2.0

English

Siemens step 7 PLC code example (Profibus 2.0)

Communication option – download for Emotron FDU/VFX 2.0

English

Siemens step 7 PLC code example (Profinet IO)

Communication options – download for Emotron FDU/VFX

English

TwinCat PLC codexample (EtherCAT)

Communication option – download for Emotron FDU/VFX 2.0

English

A Fieldbus communication material collection
Quality document, UL approval size H-H8

Emotron FDU 2.x

English

Quality document, Bureau Veritas marine approval

Emotron FDU 2.0/2.1

English

CE Declaration of Conformity – Emotron FDU 2.1
DNV Marine Approval FDU

DNV Marine Approval FDU TAE00001HC Rev 3

English

Quality document, EAC certificate
Quality document, TÛV certificate “Safety function STO”

Emotron FDU 2.0

English

Quality document, UL approval FDU options

Emotron FDU 2.x

English

Quality document, UL approval size B

Emotron FDU 2.x

English

Quality document, UL approval size C

Emotron FDU 2.x

English

Quality document, UL approval size C2

Emotron FDU 2.x

English

Quality document, UL approval size D

Emotron FDU 2.x

English

Quality document, UL approval size D2

Emotron FDU 2.x

English

Quality document, UL approval size E

Emotron FDU 2.x

English

Quality document, UL approval size E2

Emotron FDU 2.x

English

Quality document, UL approval size F and FA – IP54

Emotron FDU 2.x

English

Quality document, UL approval size F2

Emotron FDU 2.x

English

Drilling template frame size C2

in pdf format

English

Drilling template frame size D and D2

in pdf format

English

Drilling template frame size E and E2

in pdf format

English

Drilling template frame size F and F2

in pdf format

English

Drilling template frame size F69

in pdf format

English

Drilling template frame size FA and FA2

in pdf format

English

Drilling template frame size G

in pdf format

English

Drilling template frame size H/J

in pdf format

English

Drilling template frame size I69/K69

in pdf format

English

Drilling template frame size X2

in pdf format

English

Emotron FDU 2.0-2Y / Addendum / Earlier version

Addendum to instruction manual – Valid from software version 4.41, Date – from 2017-08-03

English | Svenska | Deutsch | Nederlands | italiano | русский

Communication settings, Emotron FDU/VFX – 4.41

Valid for both Emotron FDU 2.0 and VFX 2.0

Valid for Software version 4.41

English

Emotron FDU 2.0-2Y Instruction manual / Earlier version

Emotron FDU48-2P5-2Y to -32-2Y Variable torque AC drive

Valid from Software version 4.36 – Date: from 2015-08-03

English | Svenska | Deutsch | Nederlands | Español | русский

Emotron FDU/VFX 2.0 Addendum – Control panel with a 4 line display

Addendum to instruction manual – Valid from software version 4.41, Date – from 2017-08-03

English | Svenska | Deutsch | Nederlands | Español | български | français | italiano | norsk | русский | 中文(中国)

Emotron FDU 2.0-2Y Instruction manual / earlier version

Emotron FDU48-2P5-2Y to -38-2Y Variable torque AC drive

Valid from Software version 4.39 – Date: from 2016-06-01

English | Svenska | Deutsch | Nederlands | Español | italiano | русский

Emotron FDU 2.0 Instruction manual

Variable torque AC drive

Valid from software version 4.42- Date: from 30.10. 2019

English | Svenska | Deutsch | Nederlands | Español | français | italiano | русский

Emotron FDU 2.1 Instruction manual / Earlier version

Variable torque AC drive

Valid from software version 5.00 from date 2020-06-05

English | Svenska | Deutsch | Nederlands | Español | italiano | русский

Emotron FDU 2.0 Instruction manual/Earlier version

Valid for software version 4.0x – Date: from 2006-08-06

English | Svenska | Deutsch | Nederlands | 中文(中国)

Emotron Flowdrive FDU Instruction manual/Earlier version

Valid for software version 3.xx – Date: from 2004-06-30

English | Svenska | Nederlands | Español | français

Emotron FDU 2.0 Instruction manual/Earlier version

Valid for software version 4.0x – Date: from 2007-04-01

English | Svenska | Deutsch | Nederlands | Español | русский

Emotron Flowdrive FDU Instruction manual/Earlier version

Valid for software version 3.xx – Date: from 2006-01-15

English | Svenska | Nederlands | Español | français | русский

Emotron FDU 2.0 Instruction manual/Earlier version

Valid for software version 4.1x – Date: from 2008-02-15

English | Svenska | Deutsch | Nederlands | Español | italiano | русский

Option – PTC/PT100 board 2.0 / earlier version

Option board for Emotron FDU 2.0, instruction manual

English | Svenska | Deutsch | Nederlands | русский

Emotron FDU 2.0 Instruction manual/Earlier version

Valid for software version 4.1x – Date: from 2008-05-20

English | Deutsch | Nederlands | Español | русский

Parameter set list, Emotron FDU/VFX – 4.41

Valid for both Emotron FDU 2.0 and VFX 2.0 – Multilingual

Valid for Software version 4.41

English

Emotron FDU 2.0 Instruction manual/Earlier version_EN

Variable torque AC drive

For software version 4.2x – Date:from 2009-05-15

English | Svenska | Deutsch | Nederlands | Español | français | italiano | norsk | русский | 中文(中国)

Emotron FDU 2.0 Instruction manual/Earlier version

Variable torque AC drive

Valid for software version 4.32 – Date: from 2012-07-02

English | Svenska | Deutsch | Nederlands | Español | русский | 中文(中国)

Emotron FDU 2.0 Instruction manual/Earlier version

Variable torque AC drive

Valid for software version 4.32 – Date: from 2013-10-28

English | Svenska | Deutsch | Nederlands | Español | français | italiano | русский | 中文(中国)

Emotron FDU 2.0 Instruction manual / Earlier version

Variable torque AC drive

Valid from software version 4.36 – Date: from 2015-07-02

English | Svenska | Deutsch | Nederlands | Español | français | italiano | русский

Emotron FDU 2.0 Instruction manual EN 4,39

Variable torque AC drive

Valid from software version 4.39 – Date: from 2016-06-01

English | Svenska | Deutsch | Nederlands | Español | français | italiano | norsk | русский | 中文(中国)

Emotron FDU 2.0 Instruction manual/Earlier version

Variable torque AC drive

Valid for software version 4.3x – Date: from 2011-03-01

English | Svenska | Deutsch | Nederlands | Español | italiano

Emotron FDU 2.0 Instruction manual/Earlier version

Variable torque AC drive

Valid for software version 4.3x – Date: from 2012-01-30

English | Svenska | Deutsch | Nederlands | Español | русский | 中文(中国)

Emotron FDU 2.0 Quick setup guide/Previous version
Emosoftcom commissioning and maintenance tool
No documents available - contact support for more information

Contact us

CG Drives & Automation Sweden AB
Mörsaregatan 12
Box 222 25
SE-250 24 HELSlNGBORG
Sweden

+46 42 16 99 00
info.se@cgglobal.com
order.se@cgglobal.com

Case studies

Technology

Technology

At Emotron, we combine state-of-the-art technology, offering extremely accurate motor control with robust design and user-friendliness.